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WLSY
Lan ling
Product Description
The WLSY Shaftless Screw Conveyor Compactor is a versatile solution for conveying and compacting bulk materials in a single unit, ideal for applications where space is limited or material density needs to be increased. Unlike traditional shafted conveyors, this design eliminates the central shaft, allowing it to handle sticky, fibrous, or lumpy materials without risk of jamming. The conveyor features a robust, wear-resistant helical blade mounted on a U-shaped trough, driven by a high-torque motor that provides both conveying force and compaction pressure.
The trough is constructed from heavy-duty carbon steel or stainless steel, with optional liners for abrasive materials, and includes inspection hatches for easy maintenance. The shaftless design reduces friction and energy consumption while enabling gentle material handling, making it suitable for sensitive substances like organic waste or food products. The compaction ratio can be adjusted by modifying the screw pitch, trough angle, or motor speed, allowing users to optimize performance for specific materials. Whether used in waste-to-energy plants, recycling facilities, or industrial processing lines, the WLSY Conveyor Compactor ensures efficient material transport with minimal downtime.
Shaftless Design Advantage: Eliminates the central shaft, preventing material buildup and enabling smooth handling of sticky, fibrous, or wet materials such as municipal solid waste, sewage sludge, or food scraps.
Dual Functionality: Combines conveying and compaction in one unit, reducing equipment footprint and capital costs. The compaction ratio can be adjusted from 1.5:1 to 3:1 based on process requirements.
High Wear Resistance: Hardened alloy steel screws and replaceable wear strips on the trough ensure long service life even with abrasive materials like sand, gravel, or mineral powders.
Low Noise & Vibration: Balanced screw design and precision bearings minimize operational noise, making it suitable for installations in urban areas or noise-sensitive environments.
Customizable Configuration: Available in horizontal, inclined, or vertical layouts, with lengths ranging from 2-30 meters. Optional features include dust-tight covers, anti-corrosion coatings, and automated control systems.
The WLSY Shaftless Screw Conveyor Compactor is ideal for industries requiring efficient material handling:
Waste Management: Conveying and compacting municipal solid waste, recyclables, and industrial refuse in transfer stations, landfills, or waste-to-energy plants.
Recycling Facilities: Processing shredded plastics, paper, or glass cullet, reducing volume for storage and transportation while preventing conveyor blockages.
Food Processing: Handling sticky ingredients like dough, pastes, or wet grains in bakeries, canneries, and dairy plants, ensuring gentle transport without material degradation.
Mining & Construction: Conveying coal, ore fines, or construction debris, with wear-resistant components suitable for harsh, dusty environments.
Agriculture: Transporting animal feed, silage, or compost, with optional stainless steel construction for hygienic applications.
Q: What is the maximum incline angle for the conveyor?
A: The standard incline angle is up to 30°, but custom designs can achieve steeper angles (up to 45°) for specific applications, provided material properties allow.
Q: How does the shaftless design prevent material leakage?
A: The U-shaped trough is sealed with a removable cover, and the screw blade is designed to maintain a tight clearance with the trough walls, minimizing spillage during conveying and compaction.
Q: Can the conveyor handle materials with large particle sizes?
A: The maximum particle size depends on the screw diameter and trough width. For materials with particles exceeding 50mm, pre-shredding is recommended to ensure smooth operation.
Q: What maintenance is required for the conveyor?
A: Routine maintenance includes periodic lubrication of bearings, inspection of wear strips, and cleaning of the trough. The modular design allows quick replacement of worn components without disassembling the entire unit.
Structure and working process
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