Welding-Free Splicing Inclined Plate Filler for Sedimentation Tank
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Welding-Free Splicing Inclined Plate Filler for Sedimentation Tank

Lanling High Strength New Splicing Inclined Plate Filler (also known as energy-saving inclined plate settler) is a high-efficiency sedimentation filler engineered exclusively for municipal and industrial wastewater treatment sedimentation tanks.
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  • Lan ling

Product Description


Product Overview


Manufactured with 3mm thick premium ethylene-propylene copolymer plates and reinforced support profiles, this product adopts our proprietary no-welding splicing technology, enabling complete tool-free on-site assembly and integral splicing without any external equipment.

It fully addresses the core pain points of traditional welding-type inclined plate fillers for  project clients, including complex on-site installation, high labor costs, weak splicing strength, easy deformation, and unstable effluent quality. With unmatched mechanical strength, heavy load resistance, long-term corrosion resistance, and a design service life of over 10 years, our inclined plate filler is the trusted choice for water treatment EPC contractors, sewage treatment plant operators, industrial wastewater engineering firms, and environmental equipment integrators worldwide.

Welding-Free Splicing Inclined Plate Filler for Sedimentation Tank

Key Features & Business Benefits


No-Welding & Tool-Free Installation for Reduced Project Costs

Our innovative lock-buckle splicing structure eliminates the need for traditional welding processes, professional welding equipment, or skilled welders on site. Ordinary construction teams can complete the integral splicing of the filler quickly and easily, cutting on-site installation time by up to 80% compared to conventional products. This drastically reduces your labor costs, shortens project construction cycles, and lowers the difficulty of remote construction for large-scale water treatment projects.


Superior High Strength & Heavy Load Resistance, Non-Deformable

Built with thickened ethylene-propylene copolymer base material and reinforced support profiles, this splicing inclined plate filler delivers mechanical strength that ordinary inclined plate fillers cannot match. It features excellent heavy load resistance, no lateral constraint restrictions, and outstanding anti-deformation performance, even under long-term continuous operation and high sludge load conditions. This avoids common failures such as filler collapse, uneven plate spacing, and sludge discharge blockage, minimizing your project after-sales risks and ensuring stable delivery quality.


10+ Years Extended Service Life & Corrosion Resistance

The high-quality ethylene-propylene copolymer material provides exceptional corrosion resistance, aging resistance, and acid and alkali resistance, adapting to complex and harsh water quality conditions in various wastewater treatment scenarios. Its detachable and reusable splicing structure further extends its service life to over 10 years under normal working conditions, greatly reducing the operation and maintenance costs of sewage treatment plants, lowering the frequency of filler replacement, and minimizing production shutdowns for maintenance for your clients.


High Sedimentation Efficiency & Stable Effluent Quality

The optimized plate structure and scientific inclination design greatly increase the effective sedimentation area and improve the sedimentation and sludge discharge load of the sedimentation tank. It effectively enhances the solid-liquid separation efficiency, stabilizes the effluent quality of the sedimentation tank, and helps municipal and industrial wastewater treatment projects meet strict discharge standards stably. Without modifying the existing tank body, it can also increase the treatment capacity of the sedimentation tank, making it ideal for both new projects and old tank renovation.


Technical Specifications



Parameter

Standard Specification

Customization Range

Product Name

High Strength New Splicing Inclined Plate Filler

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Base Material

Ethylene-Propylene Copolymer (PP Copolymer)

Customizable Material

Single Plate Thickness

3mm

0.8mm - 5mm

Standard Inclination Angle

60°

45° - 60°

Plate Spacing

50mm / 80mm

25mm - 150mm

Module Size

Standard Module

Full Customization to Match Sedimentation Tank Dimensions

Tensile Strength

≥15MPa

-

Operating Temperature Range

-20℃ ~ 80℃

-

Design Service Life

≥10 Years (Normal Working Condition)

-

Installation Method

No-Welding Lock-Buckle Splicing, Tool-Free Assembly

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Simplified Tool-Free Installation Steps


Our no-welding inclined plate filler greatly simplifies on-site construction, with no professional skills or complex equipment required. The installation can be completed in 4 simple steps:

Pre-Installation Preparation: Confirm the size of the sedimentation tank, inspect the filler modules and accessories, and level the tank bottom support frame (no welding equipment or power tools required).

Module Splicing Assembly: Align the preset lock-buckle splicing slots of the inclined plates, and fasten the plates through the unique buckle structure to complete single module splicing without any tools.

Integral Hoisting & Fixing: Splice the single modules into an integral assembly according to the tank size, hoist the filler assembly into the sedimentation tank, and fix it firmly on the support frame.

Pre-Operation Commissioning: Check the splicing firmness of each module to ensure uniform plate spacing, then carry out water filling commissioning before formal operation.

Compared with traditional welding installation which takes 3-5 days for a standard sedimentation tank, our splicing inclined plate filler can complete full installation within 1 day, greatly accelerating your project progress.


Core Application Scenarios


Municipal Sewage Treatment & Water Supply Plants

Widely used in the primary sedimentation tanks and secondary sedimentation tanks of municipal sewage treatment plants, as well as the sedimentation and clarification links of tap water plants. It solves the pain points of low sedimentation efficiency, unstable effluent quality, and frequent filler replacement in traditional municipal water treatment facilities, adapting to the needs of large flow, long-term continuous operation, and strict discharge standards of municipal projects.


Industrial Wastewater Treatment Projects

Suitable for various industrial wastewater treatment scenarios, including chemical, mining, food and beverage, textile printing and dyeing, pharmaceutical, and power plant wastewater treatment. The corrosion-resistant copolymer material can adapt to complex water quality with acid, alkali, and organic pollutants, and the high-strength structure can resist high-concentration sludge impact, ensuring long-term stable operation in harsh industrial wastewater environments.


EPC Projects & Sedimentation Tank Renovation

It is the preferred solution for water treatment EPC general contractors and old sedimentation tank renovation projects. The tool-free installation greatly reduces on-site construction difficulty and renovation cycle, and the fully customizable size can perfectly adapt to the existing tank body without large-scale civil modification, saving a lot of project investment costs for contractors and owners.


Why Choose Lanling Water Treatment?


As a professional manufacturer of water treatment fillers with years of R&D and production experience, Lanling Water Treatment has become a trusted supplier for global  clients in the water treatment industry.

Strict Quality Control System: All our products are produced in strict accordance with the ISO 9001 quality management system, and each batch undergoes strict testing of tensile strength, corrosion resistance, and dimensional accuracy before delivery to ensure stable and reliable quality.

Full Customization Capability: We provide fully customized services according to your sedimentation tank size, water quality conditions, and project requirements, including material, plate thickness, spacing, module size, and inclination angle, to meet the needs of different water treatment projects.

One-Stop Technical Support: Our professional technical team provides full-cycle services, including pre-sales selection guidance, 3D layout design, on-site installation guidance, and after-sales technical support, to solve all problems you encounter during the project.

Factory-Direct Bulk Supply: With our own large-scale production base, we provide stable bulk supply for global EPC contractors, engineering companies, and wholesale distributors, with competitive factory-direct prices, saving your procurement costs.

Global Project Experience: Our products have been applied to hundreds of water treatment projects in dozens of countries and regions around the world, with rich experience in matching different national standards and project requirements.


FAQ


What is high strength splicing inclined plate filler?

High strength splicing inclined plate filler is a high-efficiency sedimentation filler used in the solid-liquid separation link of wastewater and water supply treatment. It adopts a modular splicing structure, and is widely used in sedimentation tanks to improve sedimentation efficiency, with the advantages of high strength, easy installation, and long service life.


How to install the no-welding inclined plate filler without tools?

Our no-welding inclined plate filler adopts a unique lock-buckle splicing structure. You only need to align the preset slots of the plates and buckle them together to complete the splicing, without any external tools, welding equipment, or professional skills. Ordinary workers can complete the installation quickly according to the manual.


What is the service life of Lanling inclined plate filler?

Under normal working conditions, the design service life of our high strength inclined plate filler is more than 10 years. The premium ethylene-propylene copolymer material has excellent corrosion resistance and aging resistance, and the high-strength structure avoids deformation and damage during long-term operation, greatly extending the actual service life.


Can the inclined plate filler be customized for my sedimentation tank?

Yes, we provide full customization services. We can customize the plate thickness, spacing, inclination angle, and module size according to the actual size of your sedimentation tank, water quality conditions, and treatment process requirements, to ensure a perfect fit for your project.


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Tel
+86-153-8082-4908
Landline
+86-25-57520373
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